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Re: Avensis GT-FOUR

Posted: Wed Mar 04, 2020 1:29 pm
by AvensisGT4
Did a rough cut on the carbon fibre shell. Next is to cut the lines more straight, glue some rings to the carbon where the bolts will go for even distribution of the force when torquing down and continue with the bottom piece for the bracket.
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Re: Avensis GT-FOUR

Posted: Thu Mar 05, 2020 2:58 am
by Cody
Awesome work! Like the progress pics. Have any in how you did the steering wheel forged carbon?

Re: Avensis GT-FOUR

Posted: Thu Mar 05, 2020 7:23 am
by AvensisGT4
Remove the leather upholstery and remove all the old glue, then just apply some epoxy to the steering wheel as a prime coat, then put all the small chops on the steering wheel, add some more epoxy to it. Let it dry, then sand flat and add epoxy again. If needed add extra chops if there are spots uncovered. Sand again and put clear coat on it for UV protection. Mine needs a final layer of clear still... but i am collecting some items to clear them all at once.

It would be easier to use a vacuum machine to have all the chops lay flat, but i dont have one at the moment so did it by hand.

This is what the first lay up looks like.
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Re: Avensis GT-FOUR

Posted: Thu Mar 05, 2020 7:28 am
by AvensisGT4
btry05.jpg
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Re: Avensis GT-FOUR

Posted: Thu Mar 05, 2020 1:27 pm
by Cody
Thanks! Wasn’t sure if it was vacuumed or how you did it. Looks sharp though

Re: Avensis GT-FOUR

Posted: Fri Mar 06, 2020 4:30 pm
by AvensisGT4
Changed the shift boot from fake suede to Alcantara.
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Re: Avensis GT-FOUR

Posted: Sun Mar 08, 2020 4:59 pm
by AvensisGT4
Closing the hole on the B pillar.
Made a template for the lower part where the seat belt normally comes out between the plastic covers, to fill it up and make the panel even for upholstery.
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Re: Avensis GT-FOUR

Posted: Thu Mar 12, 2020 7:25 pm
by AvensisGT4
Applying plastic bondo to smooth out the panel.

Re: Avensis GT-FOUR

Posted: Fri Mar 13, 2020 1:23 am
by Cody
This is something I plan on doing with my audi also. Shaving the seat belts and going with a harness.

Re: Avensis GT-FOUR

Posted: Fri Mar 13, 2020 2:54 pm
by AvensisGT4
One is almost finished... the other is halfway there.
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Re: Avensis GT-FOUR

Posted: Sat Mar 14, 2020 11:15 am
by AvensisGT4
One piece is ready for Alcantara.
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Re: Avensis GT-FOUR

Posted: Sat Mar 14, 2020 1:20 pm
by AvensisGT4
The end result of the wrapped B pillar panel.
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Re: Avensis GT-FOUR

Posted: Sat Mar 14, 2020 1:23 pm
by AvensisGT4
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Re: Avensis GT-FOUR

Posted: Sat Mar 14, 2020 11:41 pm
by John
looks awesome!!

Re: Avensis GT-FOUR

Posted: Mon Mar 16, 2020 6:14 pm
by AvensisGT4
The door inserts of my other toyota avensis were coming loose at the edges. Took the doorpanel out and replaced the black perforated leather with dark grey leather.
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Re: Avensis GT-FOUR

Posted: Thu Feb 25, 2021 8:56 pm
by AvensisGT4
Making new centre caps for the wheels. The black will be made with forged carbon.
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Re: Avensis GT-FOUR

Posted: Thu Feb 25, 2021 8:57 pm
by AvensisGT4
Made test cap to check form and dimensions.
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Re: Avensis GT-FOUR

Posted: Thu Feb 25, 2021 9:00 pm
by AvensisGT4
Ordered the Low beam projectors this week. On this picture there are 2 high beam projectors in the headlight. The low beam will be equiped with xenon bulbs. When they arrive i can start with the projector installation.
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Re: Avensis GT-FOUR

Posted: Thu Feb 25, 2021 9:08 pm
by AvensisGT4
Installing the frequency filters on the doors, in a way that they exactly fit in a spare space in the doorpanels. The filters weigh 1 kg each. There is just enough space to get them in.
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Re: Avensis GT-FOUR

Posted: Thu Feb 25, 2021 9:09 pm
by AvensisGT4
Mounted to the door
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